We offer standard batch type dip tank process or the automated conveyorised phosphating plant for continuous operation.

We offer state of art phosphating plants for,

  • De-Greasing
  • De-rusting
  • Phosphating
  • Chromating
  • Water Rinse

We offer tank heating systems with automatic temperature control panels ensure precise, energy-efficient operation using electrical, oil, or gas mediums.

Roots Blowers provide precise air agitation for superior, effective cleaning and consistent chemical coverage.

Fume Extraction Systems with lip suction ducting is provided to exhaust the fumes generated in the tanks and scrubbed clean in Wet Scrubber before exhausting by powerful Blowers.

Material Handling Systems such as Electric Hoist, Automatic Transporter is provided for moving the materials from one tank to another there by increasing productivity with minimum man power.

Our Solutions

Conveyor systems that are used for material handling in paint shop.

Our Solutions

Over Head Conveyor

Overhead Conveyor are most ideal Material handling equipment for movement of materials in a shop floor from production shop thro pretreatment, painting, drying, finishing areas.

Loads can vary from 15kgs to 500 kgs per hook and speeds suitable for the requirement.

We offer complete systems with Drive Units, Track & Chain, Supports, Bends and Curves to suit your layout.

These overhead conveyor are trouble free and maintenance free and ideal for high production rates, less manpower, more economy.

Over Head Conveyor
Frequently Asked Questions (FAQ)

What is a surface pretreatment plant?

A surface pretreatment plant is all about prepping metal parts for painting or powder coating. It typically involves a series of steps like degreasing, derusting, phosphating, chromating, and rinsing. You’ll also see conveyors, heating systems for the tanks, agitation systems, and fume extraction working together to ensure a thorough clean and that the coating adheres perfectly.

Why is surface pretreatment important before powder coating or painting?

Surface pretreatment is all about prepping metal surfaces by removing oils, rust, and other unwanted stuff. This step is crucial because it helps the paint adhere better, ensures a smoother finish, and enhances durability. Plus, it prevents problems like peeling, blistering, or corrosion once the coating is on.

How is the cost of a surface pretreatment?

The cost of surface pretreatment can vary quite a bit depending on several factors, like the type of metal, how clean it needs to be, the number of stages in the process, and the chemicals involved. It also hinges on whether the process is done manually, through dipping, or is fully automated. At Vitech Enviro Systems, we provide tailored pretreatment solutions that guarantee top-notch surface preparation while keeping your operational costs in check.

Why is surface pretreatment important before painting or powder coating?

Surface pretreatment is all about getting rid of oils, rust, and other unwanted stuff on metal surfaces. This step is crucial because it helps paint or powder coating stick better, gives you a smooth finish, and ensures that everything lasts longer. When you do pretreatment right, you can avoid issues like peeling, blistering, or corrosion, which means you’ll get consistent, top-notch results for every single component.

How is environmental compliance ensured in pretreatment plants?

Vitech’s plants include wastewater treatment, fume scrubbers, and chemical recovery systems to meet environmental and safety regulations while reducing operational impact.

Still Have Questions?

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